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Polymer for mining and metallurgy

Polymer is extensively used in the mining and metallurgical industries, particularly in processes such as coal washing, ore beneficiation, and metal extraction.By improving separation and clarification performance, polymer-based treatment significantly enhances both productivity and environmental outcomes in mineral processing.In these operations, polymers act as flocculants and filter aids, helping to:

  • Flocculate mineral particles suspended in liquids

  • Accelerate the settling of fine solids

  • Enhance solid-liquid separation

  • Improve filtration efficiency

  • Reduce tailings loss and processing costs

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Description

Polymer for Mining and Metallurgy

 


1. Application Field

Polymer is extensively used in the mining and metallurgical industries, particularly in processes such as coal washing, ore beneficiation, and metal extraction. In these operations, polymers act as flocculants and filter aids, helping to:

  • Flocculate mineral particles suspended in liquids

  • Accelerate the settling of fine solids

  • Enhance solid-liquid separation

  • Improve filtration efficiency

  • Reduce tailings loss and processing costs

By improving separation and clarification performance, polymer-based treatment significantly enhances both productivity and environmental outcomes in mineral processing.


2. Product Characteristics

The polymer products offered by our company for mining and metallurgical use exhibit the following key features:

  • Excellent water solubility, ensuring fast preparation and action

  • Rapid flocculation response, improving throughput rates

  • Robust and stable floc formation, reducing fines carryover

  • Low residual suspended solids in filtrates

  • Strong adaptability to various pH levels and mineral types

  • Reliable performance even under challenging operational conditions

Customized Option

We provide tailored polymer solutions for specific mining and metallurgical conditions:

  • Custom molecular weight levels to meet slurry density requirements.

  • Adjustable ionic degrees (low, medium, high) for selective flocculation.

  • Formulations suitable for different temperature ranges and pH levels.

  • Specialized grades for high-salinity or high-mineral-content environments.

  • Compatibility with other chemicals used in ore processing systems.

Customization Advantages

  • Enhanced flocculation results and throughput in plant-specific settings.

  • Reduced consumption through optimized performance.

  • Minimized process downtime due to compatibility with existing systems.

  • Targeted improvements in resource recovery and water reuse rates.

Technical Data

3. Technical Data

Below is the specification index for our mining-grade polymer product:

Project Target
Appearance White particles or powder
Particle size < 0.15 mm (%) ≤ 5.0
Particle size > 1.0 mm (%) ≤ 5.0
Solid content (%) ≥ 88.0
Ionic degree Medium (Nonionic/Cationic/Anionic blend optional)
Molecular weight (×10⁴) 1000 – 2500
Insoluble content (%) ≤ 0.2
Residual monomer content (%) ≤ 0.05
Filtration factor ≤ 2.0
Filtration time (min) ≤ 120.0

4. Method of Use

To achieve optimal performance, follow these usage guidelines:

  1. Dilution: Prepare the product as a 0.1% to 0.3% aqueous solution.

  2. Dissolution: Add the polymer slowly while stirring to prevent lump formation. Maintain a stirring speed of 50–250 rpm.

  3. Equipment: Avoid using metal tanks that may affect solution quality.

  4. Temperature: Warm water (not exceeding 50°C) can accelerate the dissolution rate.

Proper mixing and hydration are critical for achieving peak flocculation and filtration efficiency.


5. Packaging, Transportation, and Storage

  • Packaging: Supplied in 25 kg paper-plastic composite bags. Customized packaging is available upon request.

  • Shelf Life: Stable for up to 2 years under cool, dry conditions.

  • Storage: Keep away from direct sunlight and moisture. Ensure bags are sealed when not in use.

  • Transport: Handle with care to avoid damage to packaging. Avoid exposure to high humidity environments.

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4. Method of Use

Preparation and Dosage

  • Solution Concentration: 0.1% to 0.3% by weight in water.

  • Stirring Speed: Maintain 50 – 250 rpm to avoid shear degradation.

  • Water Temperature: Best between 20°C and 40°C; max 50°C.

  • Dissolving Equipment: Use plastic, stainless steel, or coated tanks (avoid iron or copper).

Typical Dosage Ranges (depending on slurry type):

Application Area Typical Dosage (g/t)
Coal Slurry Sedimentation 50 – 150
Tailings Thickening 30 – 100
Flotation Clarification 20 – 80
Filter Press Aid 60 – 200

5. Packaging, Transportation, and Storage

Detail Description
Packaging 25kg/bag (paper-plastic composite bag)
Custom Packaging Available upon request
Shelf Life 24 months
Storage Condition Dry, ventilated, away from moisture and heat
Transport Note Non-hazardous, but avoid high compression or water

6. Environmental Impact

  • Low toxicity and biodegradable options are available.

  • Aids in water reuse and reduces chemical runoff in tailings.

  • Properly selected polymers help in reducing environmental load in effluents.


7. Safety Information

  • Avoid direct inhalation of dust during handling.

  • Use gloves and goggles to avoid skin or eye irritation.

  • In case of skin contact, rinse with plenty of water.


8. Customization and Support

Our company offers polymers tailored to:

  • Varying pH levels (from acidic to alkaline)

  • Specific mineral types (gold, copper, iron, etc.)

  • Different processes (gravity separation, flotation, thickening)

Technical support and onsite guidance can be provided for:

  • Dosage optimization

  • Equipment calibration

  • Slurry testing and jar test protocols

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Polymer for mining and metallurgy

If you are looking for a reliable Polymer supplier in China, you are in the right place. Suneco Chem, based in Shandong, China, is a professional manufacturer of various industrial chemicals, including high-quality polyacrylamide for water treatment, sludge dewatering, oil recovery, and more. We offer complete packaging solutions tailored to your needs and maintain full compliance with chemical manufacturing regulations and licenses.

Suneco Chem is a trusted name in the chemical industry. As a leading producer of polyacrylamide products in China, we warmly welcome your visit to our factory for a face-to-face discussion about your project. Our team is always ready to support your polyacrylamide requirements with prompt service and technical expertise.